The quality of fertilizer packaging directly affects the internal quality of fertilizer. Packaging is the first “business card” of the product, and is the basis for customers to choose fertilizer and fertilizer.
In the process of compound fertilizer production and transportation, breaking the package is an inevitable problem. Broken packages will cause waste and increase costs; cause environmental pollution; increase unnecessary staff labor; increase safety hazards and a series of problems. According to the current situation of broken bales, the production department starts to take measures from the following aspects.
First, the sample inspection before entering the warehouse to check
Starting from the source of packaging, the bags are carefully checked, such as quantity, outer bag, inner film, appearance, weight, etc. If we find any problems with the bags, we will communicate with the relevant departments in time to ensure the quality and quantity of the bags before they leave the warehouse.
Second, check when receiving
Require and supervise the staff to check carefully when receiving, such as: packaging team leader in the receipt of bags to carefully check to ensure that the size, product type, qualified code is correct, to ensure that the bags received out of the bag without damage, dirty bags, etc.; forklift master in transit, to avoid stacking fertilizer can not exceed the specified height, the situation backwards; if found unqualified bags, timely statistics and packaging problems send the relevant personnel in real time.
Third, the maintenance of equipment to improve
In order to reduce the product breakage rate, the equipment department specializes in equipment maintenance and management, and has made improvements in the following aspects: meticulous inspection of the steel belt to eliminate the situation of the belt scraping the bags; inspection of the bag sewing machine to prevent the problem of bag breakage caused by poor bag sewing; adjustment of the instrument light sense to reduce the chance of bag mouth puncture.
Fourth, personnel management
The management staff should pay attention to the broken bag situation every day, take the initiative to analyze the reasons for the broken bag and find the solution to the broken bag, meanwhile, they should strictly assess and strengthen the management; the team leader should strengthen the inspection and management of the packaging, equipment and site, and pay attention to the broken bag situation at any time; the packaging staff as the direct person in charge should strengthen the personal responsibility to improve the execution ability.
In the face of broken bags, we should pay more attention to what aspects of the daily production process?
Note when using:
1, the receiving personnel should be positive and negative identification of the bag
2, the person receiving the bag should ensure that the bag is dropped steadily to prevent the bag from falling and breaking
3, the use of one bag to take out the bag mouth wrinkled packaging alone to prevent the breakage of the bag
4, the use of tethered bags must be tethered inside the bag at the same time to drain the air. (More gas in the bag, easy to cause stacking, backward bag broken bag)
5、When using the semi-automatic bag sewing machine, the supervisory staff must control the bag mouth flatness to ensure that the bag mouth is straight.
6, pay attention to adjust the height of the sewing machine, to ensure that the bag folded edge between 5cm-10cm
7、Sewing machine operation needs to be supervised by a person to deal with broken threads and unsewn cases in time
8、Control the temperature well, not only to ensure the inner film is well heated together, but also not to burn the outer bag.
When guarding the bag note :
1、Observe the bags falling off the belt, stop the belt in time to correct the packaging to reduce the rubbing
2、Concerned about the bag to prevent the bag from being rolled under the roller to cause broken bags
3、Control the gap between the bags, when too dense, put on the tray to reduce the blockage of bags, broken bags
Since the implementation of the broken bag management, the average rate of broken bags decreased by 27.5%, I hope that all employees persevere, strict control, excellence, with greater sincerity to strengthen product quality, cast quality products.
Here, Ruixiang promises to continuously strengthen the communication links of all departments, pay attention to details, more realistic and pragmatic, from the details to the whole situation, strict implementation! Guard the quality barrier, keep the safety gate. Create the best nitro compound fertilizer and the best quality special fertilizer products in the country, so that customers can rest assured that the fertilizer, safe fertilizer!
Post time: Mar-11-2023
